Weep passages .... don't fill them in.. the factory uses anaerobic sealant on the cover..
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Here is the cam gear installed and torqued with the DSG gear drive gear. Note the position of the timing dot on the gear which rotated a little while torquing the cam bolt to 125 FT LBS.
I have always wondered about the small half moon key in the cam and why it wasn't a full slot ?
I may just mill the slot in my cam and use a full length key... as is only about half the key engages the pump gear..
I have done all of this already.Remove all 8 glowplugs. Remove all 8 injectors and do the 8 water bottles.with injectors into them. Then you will know 100% there is no restrictions inside any injection lines or injectors.
You HAVE to eliminate them as possible problems.
Then once verified, do the compression test on all 8.
I know it is all more work but at this point you NEED 100% clarity to what is happening.
Chris, I would never doubt your word, but just as I sold ak diesel driver a DS4 pump a while back that I new 100% it ran perfect when I removed it from this Suburban, but when he installed it it didn't run right. But I believe he ran Bio fuel through it and it cleaned it out and ran good as far as I know.I'm 99.9% sure that pump runs, it was removed from a running motor, when you send it back I will install it on my motor ans see..