I've got a good 3.5" steel shaft with mine, not a thin wall oem shaft. Also keep in mind you have to relocate the torsion bar cross member when doing the cummins swap so you can move the transfer case rearward. I believe others have said you can go almost 3 inches back with it and still maintain enough torsion bar engagement into the lower control arms. As to pinion angle, if you keep the cummins crank centerline inline with the 6.5's, then you'll be fine. By moving it back you increase both angles equally, so your angles are fine(you're worried about the differential, not maintaing x angle at the pinion), you just want to maintain your 1-3 degrees greater angle at 5he diff than the transfer case to allow for torquing up of the pinion under load. An angle finder is a MUST here to make sure. And so long as you keep your cad on the front axle, the angles there are not that critical unless you plan on running in 4x4 at high speeds.