before you give up and get an excursion (which with your luck, the ford auto will puke. remember that now!

) I personally would call uncle and get the full Heath setup with that 88894035 balance flow pump. maybe even a new radiator that is exact fit for the application, as it would seem that your brass one would work, but apparently this application is happier with the plastic/aluminum. I feel that that balanced flow pump is the ticket, as I havent even cleaned my radiator, and my fan clutch has never came on my 99.5 C3500, and it holds under 200 on the flat. hills, she goes up, but I back out and all is well. but that is 5 speed, so Turbine Doc's theory on keeping the trans cool may also be the ticket.
There are still stones unturned Kenny, dont give up till you turn them all!
my plan for each one of my rigs is to get:
88894035 balance flow pump
9 blade OEM steel fan
whatever damn clutch, as a system should only rely on the clutch as a last resort, IMHO should never be on on the flat, unless headwind, etc.
genuine GM ac delco t-stat (s) keeping singles on trucks with them already
fully cleaned original radiator, replace with new or good used if damaged.
under bumper airdam, to reduce under vehicle pressure
stock rubber, for lower ride height, and lower under vehicle pressure.
also, indirectly related,
full diamond eye 4 inch systems. possibly straight piped!
round OEM aircleaners,
GM8s
and Amsoil all around!
hopefully that expensive-ass list will make them last for a long time and get good MPGs, and stay cool
sorry for thinking/dreaming aloud, it doesnt help you a damn bit, and I dont have enough money to do it anyways!