I suppose with an IR temp gun and a heat gun you could cal the clutch close to your liking by shifting the 'full open' hot position of the valve by 10-15 degrees lower. Heat the clutch and record the temperature it is full open. Then adjust it and heat it again to make sure it is full open at the 10-15 degree lower temp. This does not guarantee the curve of locking up will be the same as a factory low temp calibrated clutch that is offered.
Hayden clutches tend to turn on lower then the factory set points. I think I read this in a parts catalog for the 350 TBI Yukon gasser. I can't put my finger on anything to back it up at the moment. Just something to keep in mind when modding a new clutch.
I am concerned that the modded clutch would not turn on low enough on the first hill loaded and result in the customer coming back to your shop after the mod. This is the risk the OP's post is taking on a customer, not his, truck. I would suggest the customer be given the option of saving $150 or spending it to CYA. Risk of modded clutch failing for any reason and ruining the engine - that Hayden will not cover now due to the mod. Customer's budget my say do a mod. The same reason budget sometimes dictates not going to a thread on setup. (Cheaper parts source may soften this fact.)
Truthfully the IDI 6.5 should not be pushed this hard as fuel economy goes down quick the harder you load it. Other solutions should also be thought of like ceramic coating the prechambers etc.
We beat this to a dead horse before here:
http://www.thetruckstop.us/forum/showthread.php?11413-88894035