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OS, exploded view

bison

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Near Peace River-Alberta
Some people claim that the optical sensor can be cleaned,...i was not so sure of that and today i set out to prove or disapprove that claim.
I decided to cut one apart and see how it is put together.
I started with cutting through the brass insert and the aluminum on both sides and then carefully pried the two halves apart and peeled each layer back to expose what lies underneath.

There is actually 2 eyes on each side, one above the other. The eyes are tiny glass balls mounted on a chip board. the one side the brass cover plate has just a hole drilled through and the "eyes" are in plain view. However on this particular OS one of the eyes happens to be missing (so at least i did not sacrifice a potential good OS).
On the other side there is a very thin SS cover over the hole in the brass plate,That cover plate has 1 small slot on the top and a row of 7 smaller slots at the bottom, these 2 eyes are also mounted on a small chip board centered behind these top and bottom slots and they are not visible nor is there AFAIAC no possible way of cleaning the eyes on that side.
As you can see in the pics the slotted cover was also not with out damage as it is dented in and cracked, also it appears the encoder disc had been riding against it and wore a visible groove in it.

This OS came from one of my spare IP's and it is safe to say it was the cause of that IP's failure.:agreed:

Based on the above findings i will play myth buster here and say the myth is busted,... cleaning the eyes on a OS is not possible.:nonod:
 

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Yeah, I have to say looking at that cut apart, the slosh around in kerosene trick probably would have done just as good as the terry cloth towel thing we did.

Ours was from testing various bio fuels that some would "muck up" in the IP. We were just changing the sensors at first until the gm guy had us try cleaning them. Cleaning worked a few times, but not often. It's been some time now, but iirc we were able to reuse 3 or 4 that were giving us fits, however 20 or so went in the trash after trying to clean with no luck. Heck, might have been cleaning the disk that done it also. Gotta love that Vegas luck maybe?
 
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