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My truck keeps stalling?

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Location
Oshawa, Ontario
I'll be driving into work say an hour into my drive and my truck will randomly stall. Is there anyone who can maybe give me some advise. Would it be my PMD? I just got a brand new PMD put in last year at Steve's Diesel in Bowmanville.
 
I'll be driving into work say an hour into my drive and my truck will randomly stall. Is there anyone who can maybe give me some advise. Would it be my PMD? I just got a brand new PMD put in last year at Steve's Diesel in Bowmanville.

Where is it mounted? If its anywhere inside the engine bay it probably toasted itself in the year. I had a intake mounted replacement heatsync lasted only 3 months. I put Heath's unit on the mudshield undertruck, no issues, many years later.

Must remove/clean/wirebrush every ground you see underhood. Super sensitive electrical fuel injection.
 
Matt is right.
Get a new remote mounted Dtech and be done with it.
Im running a special price on the complete kit $289 + shipping.

Also, Welcome to TTS
 
Checklist

Problem: Explain your problem in concise language (ie: Cranks but won’t fire). when hot truck randomly stalls.

Demographics: tell us about your truck and your ambient conditions:

- Year: 1995
- Truck model and class (ie: c2500) 2500
- Automatic or Standard Automatic
- Mileage: (indicate miles or km) 361000 KM
- Replaced parts and mods (IP, PMD, chip/PCM, TM, injectors etc) _
PMD (last year)
- Model: ‘S’ or ‘F’ engine, NA or Turbo, EGR? __SLE
- Ambient outside temp: (indicate *C or *F) _0 (C)_________
- What fuel are you using? (#1 Diesel, #2 Diesel, Bio, VO, WVO, etc) _Diesel???________
- What fuel additives are you using? _Lucas Injector Cleaner and Motormaster Fuel Conditioner.
- Where are you located? Oshawa, Ontario

General maintenance: inspect and evaluate the condition of each. When were they last changed?
- Air filter Long Time
- Fuel filter Tuesday this week.
- CDR Valve? _????
- Coolant – last flushed/replaced at Last summer
- Oil – synthetic/regular, changed at ???___________
- Batteries – state of charge, (matched set) replaced at _New

- Battery cables and grounds (removed, cleaned and tightened): _Nope Not yet
- Glow Plugs - how many miles on them? 100,000 What type? ???

- Injectors - last changed at ??????


History: (Describe how the problem first appeared.)
- What were you doing when it happened? I was driving on a busy street in Toronto, stop and go traffice an hour into the drive and as i would take my foot off the gas and the Rpm would come down it would stall.
- How was the truck running fine before this problem appeared? _Yeah

- Has this problem ever happened before? _Yes and got PMD Changed.
- Describe any related factors that might be part of the problem. ______________
- Have you checked for DTC (Diagnostic Trouble Codes)? (Y.N) No And? ________


Diagnostics:

1] Starting:
1a] Does the engine start? ___Yes______
1b] Does the engine crank over? _Yes_______
1c] Are your batteries fully charged? ___Yes______
1d] Have you removed, cleaned, and tightened all battery connections? ____No____
1e] Does your Wait to Start light come on for a time? How long? _Dont have one._______
1f] Does your glow plug light come on? ___Yes___ For how long? _15 Seconds________
1g] Do you see smoke from the exhaust while cranking? What color? __White______
1h] Does the Service Engine Light Glow during Start/bulb check? __Yes______

2] Fuel Issues (if not running):
2a] Can you hear your lift pump working? ____________
2b] Do you get a steady flow of fuel from the water drain (T-handle) ? _________
2c] Loosen the inlet line from the IP – is fuel coming out (Lift Pump on)? ___________
2d] Loosen an injector line and crank the engine - does fuel come out? _________
2e] Do you hear a vacuum (hiss) when you remove the fuel cap? _Sometimes__________

3] PMD / IP Issues
3a] Location of PMD (on pump, on intake, remote mounted) __ON PUMP. Beside intake._________
3b] Condition of Extension harness (if used) Vendor or Homemade? _None Used.________
3c] Condition of grounds / ground wires to IP / PMD. Check Harness. _________
3d] PMD Make: __Stanadyne_________
3e] PMD Age: ___1 Year__________

4] Stalling Issues
4a] Do you experience stalling only when hot? __yes__
4b] Does it stall under particular circumstances? (ie hit bump, or on accel) _accel and after_____
4c] Does pouring cool water over the IP seem to help with restarting? _________
4d] Is stalling momentary (engine recovers)? ____Yes_____
4e] Does SES light come on when engine hiccups? ____?_____
4f] Does cruise control quit working when engine hiccups? ____?_______
4g] Does re-starting seem to reset engine, restoring cruise and power? __yes_______
4h] Changes to dash lights or instruments during stalling events? __Batterie light comes on and Check gauges_________

5] Running Issues
5a] On cold start, does upper rad hose get hard before engine warms up? ___?____
5b] Any bubbles or oil film in coolant overflow tank? ___N/A____
5c] Any white slime on oil surfaces (dipstick, CDR, oil Fill cap)? __N/A________
5d] Excessive white smoke from exhaust on cold start? __No_______
5e] Excessive black smoke from exhaust under hard acceleration? ___No_______

6] Performance Issues
6a] Do you have gauges (boost, EGT) ? ___No________
6b] Maximum boost under load? ____?________
6c] Have you added a performance PCM (reflash) or Chip? ___NO___________
6d] Have you changed exhaust / downpipe / crossover? _____No___________
6e] Wastegate – mechanical or vacuum (OEM)? ____NO__________

7] Temperature-related Issues:
7a] Single or dual thermostats? ___Single_________
7b] Have you replaced them lately? Manufacturer of replacements? _____Yes, and N/A____
7c] Have you pulled and cleaned Radiator and coolers lately? __No__________
7d] Have you replaced the fan clutch? Manufacturer of replacement? __No______
7e] (winter) Have you tested your antifreeze? Good to what temp? __No________
7f] (winter) Are you using a winter grille cover? ____NO_______
 
I think it would be wise to check fuel pressure during driving just to eliminate a fuel delivery issue. Replace and move the PMD in any case.
 
Last edited:
I'll be driving into work say an hour into my drive and my truck will randomly stall. Is there anyone who can maybe give me some advise. Would it be my PMD? I just got a brand new PMD put in last year at Steve's Diesel in Bowmanville.

I agree with PMD failure. If you decide to buy a relocation kit and new pmd, buy from Burning Oil (Leroy). His service, price and products are second to none.
 
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