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HX35W on 6.5 optimizer

Sounds like a good setup. Are you running a 6.5 pump or a 6.2 pump? You can bury the fuel screw on a 6.2 pump and almost pass emissions due to the smaller fuel plungers.

I have run 24 PSI out here in the heat 105-121 degrees F outside air temp with a HX40II. The ATT peaks at 18 PSI under sustained load. This is with the highest compression 6.2 engine with non-coated pistons. I then tossed a spool valve on one of the 6.2's.

The spool valve retaining more exhaust heat in the engine ruined conventional diesel engine oil in under 3000 miles. Sample your oil and on these 'sooty dirty' engines change it often. Hard use means 2500 mile oil changes by the book! 3000 miles is too long as I found with UOA towing at the limits of the truck.

EGT's can vary with timing. Advance the timing and the EGT's go down. Myself I ignore EGT's (sustained 1550 on a long grade) as long as the critical ECT is under 210. Way advanced timing with high EGT's may have different results. I do run as much advance as I can get away with that doesn't erode the glow plugs. (Yeah pull one out and check it for a rust like textured surface, aka erosion, every oil change till you have it down. Then check once a year to be sure it's (timing) still ok.)

Smoke from stomping it should be avoided by waiting for engine RPM to come up before going full fuel. Larger turbo's need RPM before they will spool and clear smoke. Takes practice and pointing a mirror to see the exhaust. Saves fuel and keeps the enviro wackos from further targeting you, collectively us, and demanding emissions tests these engines weren't designed and in the case of military engines were, exempted, not required to pass.
 
Yea, I had to relearn how to drive with the turbo but I think I have it down now. When needing to pass on the highway, there is very little haze for a second or 2 then clears.

It's running a db2831-5149 pump. It's a 170hp N/A military 6.5 pump. It's the same as the 4911 pump just turned down for N/A. Now turned up for turbo. I advanced the pump about 1/32 to 1/16 of of inch from the lines to advance it and it seems to like it. It clatters a little more, but not like a powerstroke. I'm probably going to leave it as is and adjust it when we move to Washington. Will be pretty much at sea level...
 
Well the 6.5 did exceptionally well on the drive to everett WA... Soldiers Summit was a little tricky, I did let it hit 215F once for about 5 mins doing 65 up the 6% grade, but once on the downside, it immediately dropped to 185... Most of the rolling hills between Salt Lake City and Boise were at 75 mph when it was 45 deg outside so it barely hit 182-185 on my gauge (all of my gauges are spot on, Speedhut aftermarket gauges btw). My total weight was just shy of 14,000 lbs... 8000lbs in the truck and 5900 total trailer weight and averaged 15 MPG's... My old AMC 360 (stroked to 406) would get 8.5-10 mpg's when loaded or unloaded...

Once unloaded and empty, I did a WOT run on the on ramp in Everett and it just barely touched the 20 psi boost mark... It smokes a bit less down here at sea level compared to 7000ft so I will leave it exactly where it is. Now just to fix the rear axle leaks and the valve cover leak...
 
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