More good questions for me - I love it! (seriously - no sarcasm there).
Sven, I'm not discounting anything right now. I just am having a hard time wrapping my brain around 2 to 3 minutes worth or return fuel heating up 42 gallons, you know? But, then, I have no idea how much 3 minutes of return fuel equates to in volume, either. But, like I said, I'm not counting anything out. After 2 -3 minutes of idling, yes, engaging the high idle will no longer cause biting.
I'm going to try to answer the new questions while at the same time providing a summary of exactly what is wrong and what has been tried. Bear with me, I'll try to keep it as concise as possible.
-- Biting happens ONLY during warming up a very cold engine with High Idle ("HI") engaged, and even then it only happens for the first 2 to 3 minutes.
-- It does not matter what combination of HI switches are thrown. The result - biting - is the same.
-- Manually elevating the throttle will not cause biting.
-- There are absolutely NO drivability issues.
-- IP (GM Warranty, PMD in stock location) has about 15K on it. Injectors (Kennedy Hi-Pop), Glow plugs (Beru self-regulating) all have about 9K on them, but I have not tested them recently.
-- With the proper glow time, it starts very easily.
-- Lift pump (purchased from Heath) has about 15K on it. I can very easily hear it rumbling away during glow cycle and after engine shut down. But, I have not tested for pressure, yet.
-- HI circuit is wired with 18g (maybe 16g) wire. The ground is solid.
-- I tried running a ground wire directly from battery to the ECM side of the HI switch (thereby eliminating the switch and possible bad ground)
-- I tried heating the ECM with a hair dryer for over 20 minutes
-- After reading the above posts, I just tried pulling the CTS wire. The engine had not been run for about 6-1/2 hours. I would consider the engine "cool". It DID NOT bite... as I was sort of hoping it would. However, the CTS is functional as it the ECM held the RPMs higher when CTS was disconnected and when I plugged it back in, the RPM's immediately dropped back down.
Tomorrow morning I will start the engine and put the HI on. When it starts to bite, I will manually raise the throttle and try to hold it around 1300 (or, at least, enough that it is over the 1050 HI mark).
SCANNER: Would ScanGauge or Care Code be a good choice? I don't have access to a Tech 2.