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97 4L80E dropping out of TC lock up

mannebk

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Hi folks, im stuck with a funny thing.

I drive a 97 P30 7.4 454 MPI 4L80E Motorhome.

My transmission has times it works just perfect.

and then i cant get the 4th to stay in.

it does not set any codes that i can read. but it sort of kills OD in 4th and if i do a code reset it tries and fails again.

if its in that fault mode, with foot on the pedal i have rpm for 3rd gear, downhill coasting/engine brake i have rmp for 4th gear, no gear change inbetween.

if i lock it to 3rd and lower, it works just like normal, including 3rd lock up.

the 4th TC lock up comes and goes, even on WOT (wide open throttle) it easily pulls the engine down, if its applied.

Im a bit over full on fluid right now, as i had issues with the transmission on inclined driving. no matter if up or down. on a certain rpm it would open the clutch of the gear selected or what ever lower gear it was in. like at 3000 rpm uphill in 1st it would just open the 1st clutch. downhill on a different rpm it would do the same. (that's how i cooked my brakes on the drive down into death valley, all rebuilt now, but that was a pain)

there are no fault codes set. (trans related, other do show up, just had a dead MAF, and the replacement did over report and throw two rich codes, but that's fixed now)

i heard about the broken neck filters and the diagnosis to overfill. did that and the 1-3 netraling problem was gone. so i dropped the pan, and changed the filter. pan was clean. magnet got a tiny bit of residual, was at 57,000miles. and surprise surprise, the filter was not broken.

how ever i only got like 4 quarts of oil out of the pan, and did read 13.5 are supposed to be in it and 50% should come out if you drop the pan. so i filled it with about 2 gallons. and it worked perfectly. over land. no interstate.

lazer i found that the fluid level should be as high as the valve body, so basically the pan full minus what the valve node replaced in the pan. i didn't check if my dipstick is right. its an extended dip stick all the way to the radiator due to motorhome configuration.

when i went back into long interstate driving, my open clutch neutraling on mountain driving in 1-3 was gone and still is, but the lock up thing for the 4th is still there. once in a while.

yesterday on a smooth I84 salt lake to boise i had hours of perfect operation, almost hundreds of miles in 4th and it did shift on all hills and no hick ups, today on the bumpy I84 after Boise into Oregon, i had to go to 3rd all the way cause it was neutralizing in cruise control up into the limiter and then being pulled down again on re-engage non stop.

As said I changed filter and filter neck seal, right filter for the pan and the seal is good. Im about an inch over full, but it does not foam up. no foamy oil on the dipstick.

i do have an odb reader, ultragauge MX1.3. but cant figure out how to see transmission data. however i see the tpms is rock steady, engine temp is plausible and pretty steady at 93c, uphill 102c and downhill on engine brake with heater on full it slowly cools off to 87c

brake switch works, it kills reliable the cruise control that also works perfectly. so its not stuck on.

I'm absolutely at a loss.

when i had the pan off i checked for loose wires or pinched stuff, nothing. from how it looked ive been the first to ever be in there.

whats your take on this?

im heading towards Seattle, any good 4L80E shop up there that could hook a decent computer to my car and take a look what the PCM is commanding vs the tranny is actually doing?

Thanks
Manny

pictures show my odb ultragauge mx while troubleshooting the new and faulty MAF
 

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Welcome @mannebk being that you have a p30 van, there is a chance that you have a separate TCM controlling the trans rather than the ECM for the engine running both. when you connect with the scanner, are you able to see live data from the trans? input and output speed sensors, gear selector and trans temp readings? if not, bets are you have a separate TCM controlling the trans where you need to find it and how to connect to it to get codes.
 
the numbers come from scanner, and are congruent with dash indicator that has no numbers on it, but they move in tandem. and I've never seen it "hot", the most I've seen was 112C while idling to charge battery. (the hot air recirculates, its not a well sealed bay) amd 106 when going over mountain passes, mostly it stays below 100C
 
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Welcome @mannebk being that you have a p30 van, there is a chance that you have a separate TCM controlling the trans rather than the ECM for the engine running both. when you connect with the scanner, are you able to see live data from the trans? input and output speed sensors, gear selector and trans temp readings? if not, bets are you have a separate TCM controlling the trans where you need to find it and how to connect to it to get codes.
ive been all over this engine (had the heads off, the exhaust manifold twice... haven't seen any other xCM... but i go ahead and follow the cables ... :cool:
 
i don't see anything from ABS or Transmission on either my Innova 5210 from O'Reilly or my UltraGauge MX 1.3

i found someone who translated scangauge to UltraGauge for me, but the details we've found was for Allison transmissions, not the 4L80E and the results are disappointing

also tried Tctrl 86, same result

hence my question for a shop around Seattle who could actually hook up to my PCM and see what's it actually commanding and what fault codes get set
 

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ive gained some more insight this morning.

when transmission is coldish, like not operating temp, it needs a significant road bum to act up and calms down as soon as thats over.

when its hot, its really trigger happy for acting up, even on real smooth road.

its more sensitive with cruise control on, probably because the TPS gradually moves towards the shift point while a driver would trigger the shift on internation by moving the throttle a big step or preventing it by gradually taking the foot off the throttle and accepting the deceleration, at least that's how i drive.

one picture doing fine in OD 4th and the other later on with the engine in the limiter at 5k rpm and the gear selector still in OD 4th..i hope you can read anything on my obd monitor... not easy to take these pictures...
 

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I also can confirm that while I hold down the accelerator pedal with one foot anf tap break pedal with other foot, the TC lockup disengage as it should and comes back a few seconds later
 
i agree with the first part.

second part not so much, limp means all shift solenoids off and from my understanding thats a hard 2nd gear, but thats not what its doing, its actually neutraling... not going to 2nd.
 
Sometimes it opens lockup
sometimes it goes to 3rd
sometimes it goes to neutral.

it never gies to second or first while at hwy speed

selector always in od 4th

since today it start doing the tc lockup kick out in 3rd too... but rarely
 
When the ATF gets into the harness at the connectors, it can do anything- crazy shifts, limp, throw false codes, etc. pretty much anytime a 4l80e is acting up- check the harness first.

Limp mode is supposed to lock the trans into 2nd only until the key is shut off, but errors can occur that calls for limp but it doesn’t stay engaged as it should. It is really really rare.

Yours being controlled by the ecm only is most common. But fyi incase you read somewhere trying to solve the issue:
TCM is transmission control module. They may or may not depending on which is used- receive info from engine components like tps but different types are made for multiple applications. Hummers as example uses TCM up to 95, then 96-2006 use ECM. iirc since the 4l80e went into gm diesel applications until 93 they only had a TCM which looks identical to the ecm on the outside.
Jaguar, rolls royce, a couple others that use the 4l80e have a tcm which is a small black box 2/3 the size of the gm unit.

Guys, i was thinking over run clutch maybe? Hence asking our over run expert in Az…
 
but i pulled the plugs on the gear selector modul, they are flooded with dielectric grease, looks like my prepre owner had that issue already, he bought it new and stoped using it due to health in 04 an died soon there after. since that 2004 until i bought it in 24 it made leas tham 100 miles. 87 i think. it got sold across the small town that was its home base and then doing office duties with the second owner only, i think he literally only drove it to inspection into town 4 miles round trip or such.
 
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oh, and don't have a MH on stilts, key on accessories on and then pull the gear selector plug while under it on a dolly... it'll decent right onto you... I've just learned that the hard way and barely got that darn plug over the hot exhaust back on.

took a while for the adrenaline rush to die away
 
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