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00 Crew cab full rebuild (it snowballed)

chevyCowboy

I might be crazy but i ain't dumb
Messages
1,669
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Location
Springfield Nebraska
almost 2 years ago. I lost a rocker arm button on my engine and it sent a push tube through the engine block and down to the oil pan. I parked it because of other things and finally decided to get back to it after I found a rust-free cab from an old State of Nebraska truck, a 2wd CCLB dually 6.5td. after assessing the frame of my truck I realized that it was far rustier then the two-wheel drive frame. I decided to cut the two frames apart and weld the front of the four-wheel drive to the rear section of the two-wheel drive. since I had to remove the cab to do the frame work, I decided to clean the frame up as best I could and coat it with rust encapsulator and then a coat of tractor enamel.

turns out the location of the transmission Cross member is different in a four-wheel drive than a two-wheel drive and the holes for the torsion bar crossmember were not there so I had to drill them. thankfully we have a Mag drill at work. made it very easy

while I'm doing all this work, I decided to upgrade the rear axle to an aam 10.5 from a GMT 800 to get the disc brakes.

The current state of the project is putting the frame back together and replacing all the brake lines with stainless lines from SS tube.

the next step is to strip the cab down and get it painted.

then I need to get my engine torn down and find out if it is completely junk or if I only need to replace a couple of the Pistons that were beat up by the push tube. I'm hoping the block is not wrecked otherwise I have a lot more work to do. I do have a spare block. I was somewhat hoping that the engine that was in the yellow truck was salvageable since it was a fairly fresh reman but there was a catastrophic failure with it due to a leaking injector I think and it broke the number one and number two connecting rods and sent them out to the oil pan

I'll add a bunch of pictures of the project so far
 

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more pics
 

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When posting pics, there will be the words towards the top side of the image, it says “insert” tap that, then it says thumbnail and also full image, tap the full image.
Then the pics will be like this
IMG_1774.jpeg
And not like this. 😹😹😹👍
 

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When posting pics, there will be the words towards the top side of the image, it says “insert” tap that, then it says thumbnail and also full image, tap the full image.
Then the pics will be like this
View attachment 91964
And not like this. 😹😹😹👍
I will do that. allot has changed around here since I hung around regularly many years ago
 
I have been wondering and can't find exactly what I'm looking for on the internet, but should I use a master cylinder from a GMT 800 since I am going with the axle from one of those trucks to have proper pressures for the disc brakes in the rear?
 
I would. honestly since your upgrading the rear to disc, you might also look into upgrading the fronts to the GMT800 too. there is a large thread here about all the upgrades. iirc most of it is all bolt on.
 
I would. honestly since your upgrading the rear to disc, you might also look into upgrading the fronts to the GMT800 too. there is a large thread here about all the upgrades. iirc most of it is all bolt on.
was just talking with a buddy about that this evening. he has a couple sets of all the parts to do it. seems to be easy enough that I can do it down the road. I'm curious what just the rear disc is going to do for the performance
 
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