Yesterday I continued front suspension assembly. I got the bushings and lower ball joints all pressed in. After wire wheeling fasteners I started installing parts. The last thing I did was start to install the Mevotech TTX upper ball joints. I noticed there was a raised logo on the surface that...
It was a series of 5 videos. I only watched the last 3, but this link should be the playlist for all 5.
https://youtube.com/playlist?list=PLGgqTh7gBpU1D9CmpUj2eMZisShEPBXXX&si=FhST5r96pBL9q2Uv
I got the box finished up today. I decided to watch a video on YouTube to get some tips on installing the balls and that helped a lot - one tip I used was to smear grease on the inside of the rack to help hold the balls in place, the other tip was to use a piece of 3/8 fuel hose to help hold the...
I already painted them along with the other parts last weekend. I had already stripped them to bare aluminum so I did a couple coats of self-etching primer, then a coat of regular primer and then 2 coats of the KBS Maxx in Hot Rod Black. I’m really liking how this KBS Maxx is feeling as I’m...
Did you powdercoat them yourself or have them done by someone?
I got a quote from a local guy to powdercoat the HD handles - he wanted $100. That seemed pricey. I looked at the Eastwood stuff and thought about using that money to invest in powdercoating equipment instead, but the space for an...
The factory manual has the procedure for setting the adjustments.
I did a test installation of the balls last night to get a feel for it and will be doing the full assembly today. I did have one fall past the shaft during my test. Good to know how bad that could be!
Old bearing (left) had the plastic cage. New bearing (right) is solid needles.
I checked the bore with a Starrett telescoping gauge and it felt concentric.
I didn’t notice any problems with this box when I was driving the truck, I just wanted to do some proactive work so it hopefully lasts...
Steering gear is disassembled and cleaned, ready for reassembly. This gear is the original one from the red 96 with around 120,000 miles. I don’t see any unusual wear.